Process Intensification
We are reducing the impact of process technology in chemical plants.
Our research
Process Intensification makes dramatic reductions in the size of unit operations within chemical plants.
ICI pioneered the concept in the late 1970s. At that time, the primary goal was to reduce the capital cost of production systems.
The main plant items involved in the process include reactors, heat exchangers, and separators. But they only contribute around 20% of the cost of a given plant. Installation costs make up the balance. These include pipework, structural support, civil engineering, and so on.
Areas of research
Work across all areas of process intensification in chemical engineering. Our research activities include:
- oscillatory baffled reactors (OBRs)
- biodiesel and biofuel production
- spinning disc reactors
- polymerisation
- nanoparticle production
- crystallisation
- organic catalysis
- High-G separation technology (rotating packed beds)
- CO2 sequestration
- pyrolysis and gasification
- plasma reactors
- intensified bioreactors
- microreactors
- compact heat exchangers
- heat pipes
- catalytic plate reactors
- fluidic oscillators
- materials structuring
- carrier-mediated separations
- membrane modules/reactors
- high shear mixing devices (eg Taylor-Couette reactors)
- tissue engineering and in vitro organ engineering
Our grants
Live projects
Project title |
Investigators |
Duration |
Value (£k) |
Awarding Body |
Reducing Combustion Particulates using Plasma Ionisation |
AP Harvey |
May 2019 - May 2020 |
50 |
Northern Accelerator |
Catalytic Treatment of Wastewater |
AP Harvey |
May 2019 - May 2020 |
75 |
EPSRC Catalysis Research hub |
CHARMING - European Training Network for Chemical Engineering Immersive Learning |
J Glassey |
2019 - 2021 |
505 |
EU H2020 Marie Sklodowska-Curie |
Combustion Particulate Mitigation Device |
AP Harvey |
2017 - March 2020 |
75 |
Impact Acceleration Award |
Development of a Physical Computing Higher Education Toolbox for Engineering and Science Students |
F Russo Abegao |
2018 - 2019 |
10 |
ULTSEC |
AP Harvey |
Feb 2017 - Nov 2019 |
32 |
Austrian Research Promotion Agency |
|
Novel adsorbents applied to integrated energy-efficient industrial CO2 capture |
DA Reay |
2016 - Jan 2020 |
985 |
EPSRC |
AP Harvey |
2014 - 2019 |
412 |
EPSRC |
Completed projects: from 2014
Project title |
Investigators |
Duration |
Value (£k) |
Awarding Body |
Learning from trees: study of PM capture mechanism, and development of a new bio-inspired approach t solve emission problems |
S Wang |
2016 - 2017 |
24 |
IfS |
KVK Boodhoo |
2015 - 2018 |
€639 |
EU (Horizon 2020) |
|
Conversion of biomass into superior electrode materials for energy storage applications |
A Phan |
Oct 2016 - Jul 2017 |
10 |
International Partnership Fund |
AP Harvey |
2012 - 2017 |
286 |
EPSRC |
|
Process intensification of biodiesel production from microalgae |
F Russo Abegao |
Aug 2016 - Jan 2017 |
30 |
SHARE Sandpit Award, SuperGen Bioenergy Hub |
Rational Catalyst Development |
M von Stosch |
2016 (6 months) |
10 |
IfS |
Development of new cooling technologies for high power electronics |
R Law |
2016 (6 months) |
10 |
IfS |
Cleaning Land for Wealth (CL4W) |
AP Harvey |
2013 - 2016 |
400 |
EPSRC |
KVK Boodhoo |
2013 - 2016 |
115 |
EDB (Singapore) |
|
Integrated process for conversion of CO2 into value-added products |
V Eze |
2016 (6 months) |
10 |
IfS |
AP Harvey |
2013 - 2016 |
300 |
EU |
|
Process intensification in the water industry |
AP Harvey |
2014 - 2015 |
30 |
UKWIR |
IN-GROUND: Inexpensive monitoring of groundwater pollution in Urban African Districts |
S Valesquez-Orta |
2014 - 2015 |
135 |
NERC |
Micromixing and Power Dissipation Characterisation of SDR |
KVK Boodhoo |
2014 - 2015 |
103.5 |
ISPT (Netherlands) |
Biofuels from Algae by Ozoflotation |
AP Harvey |
2012 - 2014 |
16 |
UNAM |
Publications
2019
- Ahmad Z., Kadir N.N.A., Bahadori A., Zhang J. Optimization study on the CO2 and H2S removal in natural gas using primary, secondary, tertiary and mixed amine. AIP Conference Proceedings 2085(1) (2019) 020060
- Ahmed SMR, Phan AN, Harvey AP. Scale-Up of Gas-Liquid Mass Transfer in Oscillatory Multiorifice Baffled Reactors (OMBRs). Ind. Eng. Chem. Res. (2019) Article In-Press. DOI: 10.1021/acs.iecr.8b04883
- Al-Hatrooshi A.S., Eze V.C., Harvey A.P. Production of biodiesel from waste shark liver oil for biofuel applications. Renewable Energy 145 (2020) 99-105
- Al-Saadi, LS, Alegria A, Eze VC, Harvey AP. Rapid screening of an acid-catalyzed triglyceride transesterification in a mesoscale reactor. Chemical Engineering and Technology 42(3) (2019) 539 -548
- Al-Saadi L.S., Eze V.C., Harvey A.P. A reactive coupling process for co-production of solketal and biodiesel. Green Processing and Synthesis 8(1) (2019) 516-524
- Chen Q., Yang H., Li R., Xiu W.Z., Han R., Sun Q.C., Zivkovic V. Compaction and dilatancy of irregular particles avalanche flow in rotating drum operated in slumping regime. Powder Technology (2019)
- Cong L.W., Bahadori A., Zhang J., Ahmad Z. Prediction of Water Quality Index (WQI) using Support Vector Machine (SVM) and Least Square-Support Vector Machine (LS-SVM). International Journal of River Basin Management (2019) 1-15
- Dai X, Du Y, Yang J, Wang D, Gu J, Li Y, Wang S, Xu BB, Kong J. Recoverable and selfhealing electromagnetic wave absorbing nanocomposites. Composites Science and Technology 174 (2019) 27-32
- Díaz V.H.G., Willis M.J. Ethanol production using Zymomonas mobilis: Development of a kinetic model describing glucose and xylose co-fermentation. Biomass and Bioenergy 123 (2019) 41-50
- Díaz V.H.G., Willis M.J. On the economic optimisation of ethanol production using corn stover feedstock: A new kinetic model, a green recovery system and a de-acetylation step. Energy Conversion and Management 202 (2019) 1112200
- Duong L.T., Prasertcharoensuk P., Phan A.N. Biofuel Production from Lignocellulosic Feedstock via Thermochemical Routes. Liquid Biofuel Production (2019) 89-166
- Durkin A., Taptygin I., Kong Q., Gunam Resul M.F.M., Rehman A., Fernandez M.L., Harvey A.P., Shah N., Guo M. Scale‐up and Sustainability Evaluation of Biopolymer Production from Citrus Waste Offering Carbon Capture and Utilisation Pathway [Front Cover]. Chemistry Open 8(6) (2019) 668-688
- Ekins-Coward T, Boodhoo K, Velasquez-Orta S, Caldwell G, Wallace A, Barton R, Flickinger MC. A microalgae biocomposite-integrated Spinning Disc Bioreactor (SDBR): Towards a scaleable engineering approach for bioprocess intensification in light-driven CO2 absorption applications. Ind. Eng. Chem. Res. (2019). Article In-Press. DOI: 10.1021/acs.iecr.8b05487
- Feng R, Ramchandani N, Salih NM, Lim XYE, Tan SWB, Lee LY, Khean Teoh S, Sharratt PN, Boodhoo K. Process intensification strategies and sustainability analysis for amidation processing in the pharmaceutical industry. Ind. Eng. Chem. Res. 58(11) (2019) 4656-4666
- Hernandez-Garcia A, Velasquez-Orta SB, Novelo E, Yanez-Noguez I, Monje-Ramirez I, Orta Ledesma MT. Wastewater-leachate treatment by microalgae: Biomass, carbohydrate and lipid production. Ecotoxicology and Environmental Safety 174 (2019) 435-444
- Idrees M, Liu L, Batool S, Luo H, Liang J, Xu BB, Wang S, Kong J. Cobalt-doping enhancing electrochemical performance of silicon/carbon nanocomposite as highly efficient anode materials in Lithium-ion batteries. ES Energy & Environment (2019) DOI: 10.30919/es8d798
- Laybourn A, Lopez-Fernandez AM, Thomas-Hillman I, Katrib J, Lewis W, Dodds C, Harvey AP, Kingman SW. Combining continuous flow oscillatory baffled reactors and microwave heating: Process intensification and accelerated synthesis of metal-organic frameworks. Chemical Engineering Journal 356 (2019) 170-177
- Livotov P, Sekaran APC, Law R, Reay D. Systematic Innovation in Processing Engineering: Linking TRIZ and Process Intensification. In: Advances in Systematic Creativity, pp. 27-44 (2019)
- Livotov P, Sekaran APC, Mas'udah, Law R, Reay D, Sarsenova A, Sayyareh S. Eco-innovation in process engineering: Contradictions, inventive principles and methods. Thermal Science and Engineering Progress 9 (2019) 52-65
- McDonough J.R., Ahmed S.M.R., Phan A.N., Harvey A.P. The development of helical vortex pairs in oscillatory flows–A numerical and experimental study. Chemical Engineering and Processing-Process Intensification 143 (2019) 107588
- McDonough JR, Murta S, Law R, Harvey AP. Oscillatory fluid motion unlocks plug flow operation in helical tube reactors at lower Reynolds numbers (Re ≤ 10). Chemical Engineering Journal 358 (2019) 643-657
- McDonough JR, Oates MF, Law R, Harvey AP. Micromixing in oscillatory baffled flows. Chemical Engineering Journal 361 (2019) 508-518
- McDonough JR, Law R, Reay DA, Zivkovic V. Fluidization in small-scale gas-solid 3D-printed fluidized beds. Chemical Engineering Science 200 (2019) 294-309
- Miao P, Cheng K, Li H, Gu J, Chen K, Wang S, Wang D, Liu T, Xu B, Kong J. Poly(dimethylsiylene)diacetylene-guided ZIF-based heterostructures of full Ku-band electromagnetic wave adsorption. ACS Applied Materials & Interfaces 11 (2019) 19
- Mustaffar A, Phan A, Reay D, Boodhoo K. Concentric annular heat pipe characterization analysis for drying application. Appled Thermal Engineering 149 (2019) 275-286
- Nava Bravo I, Velasquez-Orta SB, Cuevas-Garcia R, Monje-Ramirez I, Harvey A, Orta Ledesma MT. Bio-crude oil production using catalytic hydrothermal liquefaction (HTL) from native microalgae harvested by ozone-flotation. Fuel 241 (2019) 255-263
- Okoro V., Azimov U., Munoz J., Hernandez H.H., Phan A.N. Microalgae cultivation and harvesting: Growth performance and use of flocculants—A review. Renewable and Sustainable Energy Reviews 115 (2019) 109364
- Okot D, Bilsborrow PE, Phan AN. Briquetting characteristics of bean straw-maize cob blend. Biomass and Bioenergy 126 (2019) 150-158
- Oliveira GA, Monje-Ramirez I, Carissimi E, Rodrigues RT, Velasquez-Orta SB, Mejia ACC, Ledesma MTO. The effect of bubble size distribution in the release of microalgae proteins by ozone-flotation. Separation and Purification Technology 211 (2019) 340-347
- Prasertcharoensuk P, Bull SJ, Phan AN. Gasification of waste biomass for hydrogen production: Effects of pyrolysis parameters. Renewable Energy 143 (2019) 112-120
- Rehman A., Eze VC, Gunam Resul MFM, Harvey A. Kinetics and mechanistic investigation of epoxide/CO2 cycloaddition by a synergistic catalytic effect of pyrrolidinopyridinium iodide and zinc halides. Journal of Energy Chemistry 29 (2019) 126-133
- Rehman A., Gunam Resul M.F.M., Eze V.C., Harvey A. A kinetic study of Zn halide/TBAB-catalysed fixation of CO2 with styrene oxide in propylene carbonate. Green Processing and Synthesis 8(1) (2019) 719-729
- Rehman A., Lopez Fernandez AM, Gunam Resul MFM, Harvey A. Highly selective, sustainable synthesis of limonene cyclic carbonate from bio-based limonene oxide and CO2: A kinetic study. Journal of CO2 Utilization 29 (2019) 126-133
- Saleem F., Harris J., Zhang K., Harvey A. Non-thermal plasma as a promising route for the removal of tar from the product gas of biomass gasification—A critical review. Chemical Engineering Journal (2019) 122761
- Saleem F., Harvey A., Zhang K. Low temperature conversion of toluene to methane using dielectric barrier discharge reactor. Fuel 248 (2019) 258-261
- Saleem F., Kennedy J., Dahiru U.H., Zhang K., Harvey A. Methane conversion to H2 and higher hydrocarbons using Non-thermal plasma dielectric barrier discharge reactor. Chemical Engineering and Processing-Process Intensification (2019) 107557
- Saleem F, Zhang K, Harvey AP. Decomposition of benzene as a tar analogue in CO2 and H2 carrier gases, using a non-thermal plasma. Chemical Engineering Journal 360 (2019) 714-720
- Saleem F., Zhang K., Harvey A. Direct Conversion of Benzene as a Tar Analogue to Methane Using Non-thermal Plasma. Energy & fuels 33(3) (2019) 2598-2601
- Saleem F, Zhang K, Harvey AP. Plasma-assisted decomposition of a biomass gasification tar analogue into lower hydrocarbons in a synthetic product gas using a dielectric barrier discharge reactor. Fuel 235 (2019) 1412-1419
- Saleem F, Zhang K, Harvey AP. Removal of toluene as a tar analogue in a N2 carrier gas using a non-thermal plasma dielectric barrier discharge reactor. Energy and Fuels 33(1) (2019) 389-396
- Saleem F, Zhang K, Harvey AP. Temperature dependence of non-thermal plasma assisted hydrocracking of toluene to lower hydrocarbons in a dielectric barrier discharge reactor. Chemical Engineering Journal 356 (2019) 1062-1069
- Sana S, Boodhoo K, Zivkovic V. Production of starch nanoparticles through solvent-antisolvent precipitation in a spinning disc reactor. Green Processing and Synthesis 8 (2019) 510-518
- Tian Y., Zhang J., Chen L., Geng Y., Wang X. Selective Ensemble Based on Extreme Learning Machine for Sensor-Based Human Activity Recognition. Sensors 19(16) (2019) 3468
- Tian Y., Zhang J., Chen L., Geng Y., Wang Z. Single wearable accelerometer-based human activity recognition via kernel discriminant analysis and QPSO-KELM classifier. IEEE Access 7 (2019) 109216-109227
- Tsu J, Diaz VHG, Willis MJ. Computational approaches to kinetic model selection. Computers and Chemical Engineering 121 (2019) 618-632
- Velasquez-Orta SB, Heidrich O, Graham DW. Energy use and carbon emissions across a English wastewater network. Institute of Water Journal 3 (2019) 17-23
- Vilardi G., Stoller M., Di Palma L., Boodhoo K., Verdone N. Metallic iron nanoparticles intensified production by Spinning Disk Reactor: optimization and fluid dynamics modelling. Chemical Engineering and Processing: Process Intensification (2019) 107683
- Walls L.E., Velasquez-Orta S.B., Romero-Frasca E., Leary P., Noguez I.Y. Orta Ledesma M.T. Non-sterile heterotrophic cultivation of native wastewater yeast and microalgae for integrated municipal wastewater treatment and bioethanol production. Biochemical Engineering Journal 151 (2019) 107319
- Wang C, Xu BB, Terry JG, Smith S, Walton AJ, Wang S, Lv H, Li Y. Flexible, strain gated logic transducer arrays enabled by initializing surface instability on elastic bilayers. APL Materials 7 (2019) 031509
- Wang S, Lee W, Li C, Kuan B, Burke N, Patel J. Pyrolysis of natural gas—An investigation of effects of process variables and reactor materials on the product gas compositions. Chemical Engineering & Technology (2019) DOI: 10.1002/ceat.201800267
- Xu Y, Zhang Y, Wang S, Xu J, Yang C. Conformation-induced separation of 3-Chloropropene from 1-Chloropropane through nanoporous monolayer graphenes. Physical Chemistry Chemical Physics (2019) DOI: 10.1039/C9CP00137A
- Zhao J, Gulan U, Horie T, Ohmura N, Han J, Yang C, Kong J, Wang S, Xu BB. Advances in Biological Liquid Crystals. Small (2019) DOI: 10.1002/smll.201900019
- Zhu C., Zhang J. Developing Soft Sensors for Polymer Melt Index in an Industrial Polymerization Process using Deep Belief Networks. International Journal of Automation and Computing (2019)
Taught programmes
From day one, our Chemical Engineering Undergraduate Programmes give students a path to become a professional engineer addressing major global challenges.
Our Postgraduate Taught (MSc) Courses equip students with the advanced skills and expertise to help shape the world.
Postgraduate Research (PGR)
Below you can find titles and details of potential PhD projects within our group. We also welcome candidates to bring along their own ideas for projects.
To apply in the first instance, you should email the relevant first supervisor. We will also be happy to discuss general enquires.
Most of these are not funded projects. Chances of funding vary with nationality.
- UK students: Full funding for UK students is available but spaces are limited
- EU students: Payment of fees is available but spaces are limited
- Non-EU students should have an idea of a source of funding for your studies, usually your own government
You may be eligible to apply for a variety of studentships:
- find out more about sources of funding
- use our funding database to search for scholarships, studentships, bursaries and awards
Potential PhD projects
We regularly update out PhD Projects page with the most recent activities and opportunities.
Collaborations and reach
Industry applications
A major reduction of equipment size is often coupled with integration of equipment function. For example, we can combine:
- reactors with heat exchangers, or
- condensers with distillation equipment and re-boilers
This can generate significant cost savings. It eliminates support structure, expensive column foundations, and long pipe runs.
We have developed novel approaches to equipment design and process synthesis. We miniaturise process plants, making them environmentally friendly. Miniaturised plants are flexible in their manufacturing capabilities. They provide rapid response to market demand.
Our work has applications in many industries:
- from fine chemicals, polymers, and food
- to bio-medical, medical, and offshore
- to pharmaceuticals, electronics, transport, and energy
Our Networks
Process Intensification Network (PIN)
Membership of the Process Intensification Network is open to all interested parties. It is open to individuals as well as organisations, regardless of size. Companies, research laboratories, and academic institutions belong to the network. We welcome all who see benefits from taking part. Our interests lead to further development, use and exploitation of process intensification.
PIN is a bridge between academia and industry. Its principal roles include technology transfer, education and promotion of awareness.
Our current membership is about 350. Around 50% are from industry. The balance is divided between research institutes and Universities. A large proportion of members are from overseas, predominantly from Continental Europe.
We hold annual meetings at various locations around Europe.
Find out about the Process Intensification Network
Heat EXchanger Action Group (HEXAG)
HEXAG is a group of organisations with an interest in heat exchangers. Members are:
- involved in the manufacture and use of heat exchangers
- interested in the development of heat exchanger technology
There are some 300 members from a range of organisations.
We provide a regular forum for the interchange of information on all aspects of advances in heat exchanger technology. This encourages collaboration between manufacturers, users and researchers in developing advanced exchangers. It also helps to stimulate the industrial use of the technology.
The group provides industry with information. This enables informed decision making on:
- supporting development activities
- the application of advanced exchangers
The group contacts members through regular meetings, the newsletter, and a newsgroup. Meetings usually coincide with the annual PIN meetings, forming a two-day event.